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Signal Processors

Watch and learn as a Honeywell Industrial Flame Monitoring (IFM) expert demonstrates how to use the features of select viewing heads and paired signal processors for different applications requiring flame discrimination.
1. Model 700
Model 700 signal processors are single-channel, fail safe, self-checking flame monitoring systems when used in conjunction with the S70X/S80X series viewing heads. They offer easy setup, medium level discrimination, and high reliability.

Features:

  • Models available in AC (700ACSP) or DC (700DCSP) input voltage.
  • Intuitive keypad for easy setup and configuration.
  • Two-digit numeric display and four LED status indicators.
  • Compact DIN rail mountable design utilizes only three inches of space.
  • Plug-in terminal connectors allow for easy installation.
  • Low power consumption.
  • Environmentally sealed switches.
  • Modbus RS422 communication for use with FLAMETOOLS-PC or FLAMETOOLS-HMI/U supports 32 loops.
Specifications:

  • Primary input power for model 700ACSP is 85 to 265VAC, 50 or 60 Hz, 0.07A max with 24VDC backup power.
  • Primary input power for model 700DCSP is 22 to 26VDC, 250 mA max with 24 VDC backup power.
  • Ambient temperature: 32°F to 140°F (0°C to 60°C).
  • Flame relay: 2 form C contacts.
  • Self-checking relay: 1 form C contact.
  • Relay contact ratings: 5A at 125 VAC, 277 VAC, & 30 VDC; 1/8 HP 125 & 250 VAC.
  • Analog flame signal: Isolated 0-20 mA or 4-20 mA output for remote meters.
  • Auto burner configuration for burner on/off.
  • Adjustable flame relay on/off set point.
  • Adjustable FFRT 1, 2, or 3 seconds.

2. Model P522
Model P522 signal processors are fail-safe, self-checking signal processors that are used with two switched S55XBE series viewing heads. They offer independent gain adjustments for each sensor and multiple flicker set points for IR which makes them ideal for applications where a high level of discrimination is required.

Features:

  • Models available in AC (P522AC) or DC (P522DC) input voltage.
  • 4-digit digital flame signal display, 4 LED status indicators and analog bar graph provide continuous system status.
  • Panel mounted design and plug-in terminal connectors allow for easy installation.
  • Adjustable Flame on/off threshold.
  • Programming, configuration and monitoring available at the device or remotely using FlameTools.
  • Supports two switched viewing heads.
  • Two configurable files for remote selection.
  • Scalable mA output.
  • Modbus RS422 communication for use with FLAMETOOLS-PC or FLAMETOOLS-HMI/U supports 64 loops.
Specifications:

  • Primary input power for AC models is 85 to 264 VAC, 47 or 63 Hz with 24 VDC backup power.
  • Primary input power for DC models is 22 to 26 VDC with 24 VDC backup power.
  • Ambient temperature: 32°F to 122°F ( 0°C to 50°C).
  • Flame relay: 2 form C contacts.
  • Self-checking relay: 1 form C contact.
  • Relay contact ratings: 5A at 30 VDC, 125 VAC and 277 VAC.
  • Analog flame signal: Scaleable 0-20 mA or 4-20 mA output for remote meters.
  • Digital set points for flame on and flame off.
  • 4 wire communication.
  • Adjustable FFRT 1, 2, or 3 seconds.

3. Model P531
Model P531 signal processors are fail-safe, self checking signal processors capable of monitoring two S55XBE and one S70X series viewing heads simultaneously, and when used with P532UI, it can display UV and IR flame count separately for S550BE viewing heads. The processors offer independent gain adjustments, and for S552BE and S550BE, multiple frequency settings. P531 are ideally suited for tangentially fired boilers where two viewing heads are required for main burner and S70X for side or horn igniters.

Features:

  • Models available in AC (P531AC) or DC (P531DC) input voltage.
  • P532UI detachable user interface, FlameTools software or PDA with optional interface cable is used for programming.
  • P531 + P532UI detachable user interface reduces cost when multiple units are required.
  • Seven front panel LED status indicators.
  • Capable of monitoring up to 3 viewing heads simultaneously with independent flame relay and common fault relay contacts output.
  • Automatic viewing head detection and error detection.
  • Ability to monitor UV and IR separately from one S550BE viewing head.
  • Each viewing head can be associated with two sets of configurable files (primary or alternate).
  • Automatic set up functionality (auto gain, auto sequence and auto filter).
  • Marginal alarm relays can be configured to provide a secondary indication if flame count drops below set value.
  • Viewing head temperature indication (except with S70X).
  • Modbus RS422 communication for use with FLAMETOOLS-PC or FLAMETOOLS-HMI/U supports 64 loops and 32 loops, respectively.
Specifications:

  • Primary input power for AC models is 85 to 264 VAC, 47 or 63 Hz with 24 VDC backup power.
  • Primary input power for DC models is 24 VDC with 24 VDC backup power.
  • Ambient temperature: -40°F to 140°F (-40°C to 60°C) for FM or 32°F to 125°F ( 0°C to 52°C) for CSA.
  • Flame relay: 3 channels of 2 form C contacts.
  • Self-checking relay: 3 channels of 1 form C contact.
  • Relay contact ratings: 5A at 32 VDC and 250 VAC.
  • Analog flame signal: scaleable 0 mA output for remote meters.
  • Auto burner configuration for burner on/off.
  • Adjustable flame relay on/off threshold set point.
  • Adjustable FFRT 1, 2, or 3 seconds.

4. Model P532
Model P532 signal processors are fail-safe, self checking signal processors capable of monitoring two S55XBE and one S70X series viewing heads simultaneously and can display UV and IR flame count separately when used with S550BE viewing head. The processors offer independent gain adjustments, and for S552BE and S550BE, multiple frequency settings. P532 are ideally suited for tangentially fired boilers where two viewing heads are required for main burner and S70X for side or horn igniters.

Features:

  • Models available in AC (P532AC) or DC (P532DC) input voltage.
  • Front panel display with large, bright, three-color alphanumeric dot matrix displays with LED's.
  • Seven front panel LED status indicators.
  • Capable of monitoring up to 3 viewing heads simultaneously with independent flame relay and common fault relay contacts output.
  • Automatic viewing head detection and error detection.
  • Ability to monitor UV and IR separately from one S550BE viewing head.
  • Each viewing head can be associated with two sets of configuration data (primary or alternate).
  • Automatic set up functionality (auto gain, auto sequence and auto filter).
  • Marginal alarm relays can be configured to provide a secondary indication if flame count drops below set value.
  • Viewing head temperature indication (except with S70X).
  • Modbus RS422 communication for use with FLAMETOOLS-PC or FLAMETOOLS-HMI/U supports 64 loops and 32 loops, respectively.
Specifications:

  • Primary input power for AC models is 85 to 264 VAC, 47 or 63 Hz with 24 VDC backup power.
  • Primary input power for DC models is 24 VDC with 24 VDC backup power.
  • Ambient temperature: -40°F to 140°F (-40°C to 60°C) for FM or 32°F to 125°F ( 0°C to 52°C) for CSA.
  • Flame relay: 3 channels of 2 form C contacts.
  • Self-checking relay: 3 channels of 1 form C contact.
  • Relay contact ratings: 5A at 32 VDC and 250 VAC.
  • Analog flame signal: scaleable 0 mA output for remote meters.
  • Auto burner configuration for burner on/off.
  • Adjustable flame on/off threshold set point.
  • Adjustable FFRT 1, 2, or 3 seconds.
 
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